Nonwovens for Mattress Manufacturing
The upholstery layers of the mattress are known throughout the industry as the comfort layers. Being closest to the body, they provide shift resistance, reduce wear on the core layers and are responsible along with the fabric for the overall look of the mattress. WIN understands and appreciates the demands put on the middle upholstery, the insulator and the quilted nonwoven layers and has the wherewithal to provide consistent quality you can trust to meet specs and perform every time. WIN offers a wide variety of natural and synthetic fibers and nonwoven manufacturing methods to exceed expectations delivering materials that make your mattresses stand out in this very competitive market. Whether you’re looking to improve an existing product or create an entirely new one, look to WIN for innovative solutions.
We stock natural and synthetic fiber:
- Natural Cotton
- Bleached Cotton
- Polyester
- Polypropylene
- Nylon
- Rayon and FR Rayon
- Acrylics
- Aramids
WIN manufacturing methods include:
- Needlepunch
- Thermal Bonding
- Air Lay
- Carding and Cross-Lapping
- Pin Sonic Welding
- Automated Custom Cutting
High loft for quilted layers available in weights of 2.5 ounces per square yard up to 148 ounces per square yard in widths of 3.5 to 132 inches. Densified fiber pads for middle and insulator layers are available from a 1″ loft up to 6″.